Processes

Static casting

Furnaces Sand molding Replicast ceramic molding

Furnaces

5,500 kg arc furnace

5,500 kg AOD converter furnace

7 induction furnaces with a capacity of 1,000 – 3,000kg.

Sand molding

Castings produced in sand chemically bonded with Phenolic Alkaline binders using wooden patterns. Manual molding for large castings and semi-automatic molding for medium-sized castings.

Weight range for castings: 50–6,000 kg.

Maximum molding flask size: 3,000 mm x 3,000 mm.

Sand molding

PATTERN STORE:

  • 30,000 m3 of automated storage space
  • Synchronized directly with production
  • More than 9,000 patterns stored
  • Rapid prototyping

Replicast ceramic molding

High precision ceramic-molding process capable of producing complex shapes. Aluminum patterns for serial parts. Surface quality finish (RT8)

Weight range for castings: 50-2,000 kg.

Maximum molding box size: 1.5 m3

Patternless: Since the requirement for aluminum tooling is not cost-effective for low-volume production, this offers a more efficient solution.

The polystyrene pattern produced using a die is replaced with a machined polystyrene pattern.

This process is ideal for low-volume, high-precision, high-integrity castings with customized design.