AMPO FOUNDRY PROVIDES STAINLESS STEEL & FULLY MACHINED CASTINGS FOR A WORLD LEADING ROTARY VALVES MANUFACTURER

A world leading rotary valves manufacturer has trusted in AMPO FOUNDRY for the manufacture of finish machined stainless steel castings for its rotary valves. Those valves will be used for food and pharmaceutical applications worldwide.

Rotary valves are one of the most common means of feeding pneumatic conveyance systems, both pressure and vacuum types. There are many other applications where they are used simply for metering of a controlled feed rate. It is a compact mechanical device for continuously discharging bulk powders or granules under gravity flow and it is mainly used for food and pharmaceutical applications, such as in this case.

Common product characteristics, including being sticky, cohesive, corrosive, tendency to “build-up” on the swept surfaces, etc., are compatible with the use of stainless steel with polished or non-stick coated surfaces.

Consequently, all of the castings that AMPO FOUNDRY will supply will be stainless steel parts with excellent surface finish and will be produced using Ceramic Moulding Technology, which enables AMPO to offer large cast components as well as complex geometries, with the best surface finishes.

This moulding technology is moreover highly automated, and this has enabled it to increase its competitiveness.

All the components will be fully machined on a 5-axis machining center with FMS (Flexible Manufacturing System).  AMPO is currently completing the construction of a new 12,500m2 machining workshop in Idiazabal (Spain), where it has invested in intelligent machine tools.  Ampo’s machined components will provide the customer with a significant added value, i.e. a reduction in total cost and delivery lead time, in addition to improving quality control.

 

AMPO FOUNDRY SUPPLIES DISTRICT HEATING VALVE COMPONENTS

An international leading manufacturer of district heating valves for the entire heating network (from district heating power stations to pumping stations and individual buildings), has put trust in AMPO FOUNDRY for the manufacture of large size (>DN1000) stainless steel and pre-machined parts.

In order to offer customers the widest possible range of castings and best solutions AMPO has four production lines. In this case, for the development of this project, AMPO will use its cutting edge sand moulding facilities and all of the components will also be pre-machined on a 5 axis machining center with FMS (Flexible Manufacturing System). AMPO is currently completing the construction of a new 12,500 m2 machining workshop in Idiazabal (Spain), where it has invested in intelligent machine tools. AMPO’s machined components will provide customers with a significant added value, i.e. a reduction in total cost and delivery lead times, in addition to improving quality control.

The weight of the components will vary from 600 kgs to 1.2 tonnes.

At AMPO FOUNDRY customers can find the most updated know-how and engineering services, offering the most reliable solutions for district energy networks, power plants and internal heating and cooling systems for buildings.